Our Bamboo Production Process: From Harvest to High-Quality Building Materials

Discover how we sustainably transform raw bamboo into durable, eco-friendly construction materials using advanced processing techniques. With a focus on quality, efficiency, and minimal environmental impact, our production will commence in the second half of 2025, supplying Kenya and East Africa with high-performance bamboo boards, beams, flooring, and decking.

How We Make Laminated Bamboo Products

Laminated bamboo is at the forefront of sustainable construction and design, offering exceptional strength and durability. Our production process ensures high-quality materials for various applications in Kenya and beyond.

Step 1: Sustainable Bamboo Sourcing

We collaborate with local Kenyan farmers to source high-quality bamboo culms, grown using environmentally responsible practices that promote sustainability and economic empowerment.

Step 2. Precision Cutting

The harvested bamboo culms are carefully cut into thin strips, preparing them for further processing.

Step 3. Controlled Drying

To enhance strength and longevity, the strips are dried in a controlled environment to remove moisture, ensuring durability and resistance to warping.

Step 4. High-Pressure Lamination

The dried bamboo strips are bonded using eco-friendly adhesives and compressed under high heat and pressure, forming stable and resilient laminated bamboo boards.

Applications:

Furniture manufacturing
Flooring solutions
Structural supports for sustainable construction

(Production begins in the second half of 2025)

Our Laminated Bamboo Products -->

How We Make Bamboo Plastic Composites (BPC)

Bamboo Plastic Composites (BPC) combine the natural strength of bamboo fibers with the durability of recycled plastics, creating long-lasting, low-maintenance materials for construction and outdoor applications. Here’s how we manufacture them:

Step 1. Grinding Bamboo Fibers

High-quality bamboo culms are finely ground into fibers, preserving their natural strength, flexibility, and sustainability.

Step 2. Blending with Recycled Plastics

The bamboo fibers are combined with premium recycled plastics, creating an environmentally friendly composite material that reduces waste and promotes sustainability.

Step 3. Extrusion & Molding

The blended material is heated and extruded into durable, weather-resistant decking boards, cladding, and other structural components, ensuring consistency and long-lasting performance.

Applications:

Outdoor decking – Resistant to weather, moisture, and pests
Wall cladding – Adds durability and aesthetic appeal to modern spaces
Fencing – Low-maintenance and eco-friendly alternative to traditional materials

(Production begins in the second half of 2025)

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Your production questions, answered

How is bamboo sourced for your production?

We source bamboo responsibly through: Partnerships with Local Farmers: Collaborating with small-scale farmers in Kenya to support sustainable livelihoods. Sustainable Practices: Ensuring bamboo is harvested at the right maturity (>5 years) for optimal quality and regrowth. Regional Sourcing: Minimizing transportation emissions by sourcing bamboo close to our production facilities. Quality Assurance: Only high-quality bamboo culms that meet our strict standards are selected for production.
What technology do you use in the production process?

We use advanced technology to ensure efficiency and quality in every step of the process: Precision Cutting Machines: For consistent sizing of bamboo strips and fibers. Drying Chambers: Controlled drying to achieve the ideal moisture content for durability and stability. High-Pressure Lamination Equipment: To create strong and stable laminated bamboo boards. Extrusion Technology: Used in the production of Bamboo Plastic Composite (BPC) to form durable decking and cladding materials. Eco-Friendly Adhesive Systems: Ensuring strong bonds with minimal environmental impact.
How sustainable is your production process?

We prioritize local sourcing, minimize waste, and use recycled materials wherever possible.
How long does it take to produce a batch of laminated bamboo boards?

The production of a batch of laminated bamboo boards typically takes: Preparation (Harvesting and Stripping): 2–3 days for bamboo culms to be cut, stripped, and prepared. Drying Process: 7–10 days, depending on the moisture content and environmental conditions. Lamination and Finishing: 1–2 days for adhesive application, pressing, and finishing. Total Time: Approximately 10–15 days from raw bamboo to finished laminated boards, depending on batch size and production requirements.
What makes laminated bamboo more durable than traditional wood?

Laminated bamboo undergoes a high-pressure process, ensuring stability and resistance to wear and tear.
What are the key steps in the production process of BPC?

The production process of Bamboo Plastic Composite (BPC) involves these key steps: Bamboo Fiber Preparation: Bamboo culms are ground into fine fibers to create a natural reinforcing material. Mixing: The bamboo fibers are combined with recycled plastics and additives to enhance strength and weather resistance. Extrusion: The mixture is heated and extruded through molds to form decking, cladding, or other shapes. Cooling and Cutting: The extruded material is cooled, trimmed to size, and inspected for quality. Finishing: Surfaces are smoothed or textured, and the final product is packaged for distribution.
Is Bamboo Plastic Composite weather-resistant?

Yes, BPC is highly resistant to moisture, pests, and UV rays, making it perfect for outdoor use.
Can your products be customized for specific projects?

Yes, we provide customization options to meet the unique needs of your project: Custom Dimensions: Boards, beams, and panels can be produced in non-standard sizes upon request. Finishes: We offer a range of finishes, including natural, matte, gloss, or stained finishes. Shapes and Profiles: Custom shapes or edge profiles can be created for unique applications. Applications: Whether for furniture, flooring, or construction, we adapt our products to fit your exact requirements.
How do you handle moisture content in bamboo products?

We take extensive measures to control and optimize moisture content: Controlled Drying: Bamboo strips are dried in specialized chambers to achieve the ideal moisture level (usually 8–12%) before lamination. Sealing: Finished products are sealed to prevent moisture absorption during use. Inspection: Each batch is tested for moisture content to ensure consistency and stability. Adaptation for Climate: Products can be treated to withstand high humidity or dry environments, depending on their application.
How do you ensure the quality of your bamboo products?

We ensure the quality of our bamboo products through: Rigorous Material Selection: Only mature and high-quality bamboo culms are used, sourced from trusted local farmers. Advanced Manufacturing Techniques: State-of-the-art machinery and precise production processes ensure consistent quality. Quality Control Checks: Each product undergoes thorough inspections at multiple stages, including strength, durability, and finish. Testing and Standards Compliance: Products are tested to meet international standards for strength, safety, and sustainability.
What certifications do your products meet for sustainability and quality?

Our bamboo products meet or aim to comply with the following certifications: FSC® (Forest Stewardship Council): Ensures the bamboo is responsibly sourced. ISO Standards: Compliance with quality and environmental management standards. Low-VOC Certification: Confirms the use of adhesives and finishes with minimal volatile organic compounds. Carbon Footprint Reduction Programs: Certification for reducing emissions throughout the production process.
How long do laminated bamboo and BPC products last?

Laminated Bamboo: With proper care, laminated bamboo products can last 20–30 years or more in indoor applications. When treated for outdoor use, their lifespan is comparable to or exceeds traditional hardwood. Bamboo Plastic Composite (BPC): BPC products are extremely durable, lasting 25–50 years depending on environmental conditions and proper maintenance.
Are your products resistant to pests like termites?

Yes, our products are designed to resist pests like termites: Laminated Bamboo: The lamination process makes bamboo less appealing to termites and other insects. BPC Products: The combination of bamboo fibers and plastic in BPC materials creates an environment unsuitable for termites and pests. Additional Treatments: Some products are treated with natural or chemical pest repellents to enhance resistance.
What is the maintenance required for bamboo products?

Bamboo products are low-maintenance, but regular care ensures their longevity: Indoor Laminated Bamboo: Clean with a soft cloth and mild soap. Avoid prolonged exposure to moisture. Apply a protective finish periodically for furniture or flooring. Outdoor Laminated Bamboo: Reseal or recoat with a UV-resistant finish every 1–2 years to protect against weathering. Keep the surface clean of debris to prevent scratches or discoloration. BPC Products: Simply clean with water and a mild detergent. No need for staining, sealing, or special treatments.

Get in Touch

We’re here to help you with any questions or inquiries! Whether you're interested in collaborating, sourcing bamboo products, or learning more about our sustainable practices, feel free to reach out.